"This tool has ensured
that all planning and reporting throughout the plant will
be consistent and more accurate." -
Industrial Engineering Supervisor
Industry:
Automotive
Assignment:
Develop an MS Access model to calculate
plant-level component volumes and manning requirements from
worldwide automobile requirements.
Challenge:
The program had to provide a single consistent
source of engineering calculations of capacity and manning
requirements, component volumes and standardized reports for
upper management on a weekly, quarterly, and annual basis
using automobile model year volumes downloaded from a corporate
Oracle-based database.
IET's Solution:
IET developed a software solution that
provided the automotive component manufacturer with the ability
to download vehicle volumes from the corporate database and
calculate at the plant level: the capacity of all the required
processes, the appropriate number of components and assemblies
required, the manning required to produce the desired volumes,
and the utilization of the machinery.
Results:
Reporting time was reduced from several
weeks to several hours.
Consistent vehicle volumes were identified and used for all
reports regardless of its origin.
Manning requirements could be forecasted for a six year time
period.
Process and machine loading reports easily identified any
required capital expenditures for equipment.
Reports could easily and consistently be generated for any
one of a variety of vehicle volumes as requested.
To learn more about
how IET can help your firm, contact our sales department at
1-800-278-1031.