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Case Study #324
 
Strategic Manufacturing Analysis Strategic Manufacturing Analysis
Quote:
"This tool has ensured that all planning and reporting throughout the plant will be consistent and more accurate." - Industrial Engineering Supervisor
Industry: Automotive
Assignment:
Develop an MS Access model to calculate plant-level component volumes and manning requirements from worldwide automobile requirements.
Challenge:
The program had to provide a single consistent source of engineering calculations of capacity and manning requirements, component volumes and standardized reports for upper management on a weekly, quarterly, and annual basis using automobile model year volumes downloaded from a corporate Oracle-based database.
IET's Solution:
IET developed a software solution that provided the automotive component manufacturer with the ability to download vehicle volumes from the corporate database and calculate at the plant level: the capacity of all the required processes, the appropriate number of components and assemblies required, the manning required to produce the desired volumes, and the utilization of the machinery.
Results:
Reporting time was reduced from several weeks to several hours.

Consistent vehicle volumes were identified and used for all reports regardless of its origin.

Manning requirements could be forecasted for a six year time period.

Process and machine loading reports easily identified any required capital expenditures for equipment.

Reports could easily and consistently be generated for any one of a variety of vehicle volumes as requested.
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